Printed paperboard carton
Smooth full-color folding carton or rigid wrapped-board box without a plastic window.
EU buyer packaging solution
Replace plastic windows, blisters, PE bags, foam, EVA and molded plastic trays with a paper-and-fiber system designed for branded audio gifts and retail programs.
“100% plastic-free” describes the packaging components—not the electronic product. Final claims are confirmed against the approved bill of materials.

iSoud provides project-based, 100% plastic-free secondary packaging for wireless earbuds and open-ear headphones using paperboard, molded fiber, paper bands, paper manuals, paper seals and glassine-style paper envelopes. FSC-certified paper options are available subject to chain-of-custody verification and approved trademark use.
Seven paper-based components
A credible plastic-free project begins with a component map. Every tray, bag, band, seal and finish needs its own material decision.
Smooth full-color folding carton or rigid wrapped-board box without a plastic window.
Product-specific cavities replace thermoformed plastic, foam or EVA trays.
Glassine-style or uncoated paper protects small accessories instead of a PE bag.
A printed or plain paper wrap secures the charging cable without a plastic tie.
Multilingual instructions, QR/app card and campaign message use compatible paper stocks.
Paper-based tamper seals, barcode labels and shipping marks are specified without plastic film.
Ink, varnish, adhesive and coating choices are reviewed to avoid unnecessary plastic lamination.
FSC material and claim control
FSC chain of custody tracks certified forest-based material through the supply chain. An FSC label is not a decorative sustainability icon; use depends on the finished product, certified organizations, invoice claim and approved artwork.
Read FSC chain-of-custody guidance ↗Confirm board, molded fiber, coating, color and print requirements.
Verify the supplier certificate scope, sales-document claim and material status.
Use the correct FSC label only after the applicable authorization route is confirmed.
Match the final sample, material records and packaging statement before mass production.
EU Packaging and Packaging Waste Regulation
The EU PPWR generally began applying on 12 August 2026. It covers packaging placed on the EU market and introduces requirements around packaging design, composition, recyclability, labeling and waste prevention.
Read the European Commission overview ↗Important: This is packaging-development support, not legal advice or automatic PPWR conformity. The responsible EU economic operator should assess the final SKU, market and current implementing rules.
Five-step project route
Send the destination market early. Material, labels and claim wording should be reviewed before the physical packaging sample is approved.
Earbud model, quantity, EU destination, channel and deadline.
Identify every tray, bag, band, seal, coating and accessory.
Select paperboard, molded fiber, envelope and print route.
Verify FSC route where requested, then approve one complete sample.
Check materials, packing sequence, labels and supporting records.
European buyer FAQ
Each answer distinguishes packaging claims from product claims and certified material availability from automatic label authorization.
It means the packaging system contains no plastic packaging components: no plastic window, blister, PE bag, foam, EVA insert, plastic cable tie, plastic lamination or molded plastic tray. The electronic product itself may still contain plastic and is outside this packaging claim.
FSC-certified paper and paperboard options can be sourced for qualifying projects. The final FSC claim, label approval, certificate number and chain-of-custody documents must be confirmed for the selected supplier, material and order before printing.
No. The FSC trademark may only be used when the finished packaging and supply chain meet the applicable FSC requirements and the artwork has the required approval. iSoud will not add an FSC label based only on a material description.
Common substitutions include molded fiber for plastic or EVA trays, glassine or paper envelopes for PE bags, paper bands for plastic cable ties, paper tamper seals for plastic labels and unlaminated printed board for plastic-laminated cartons.
Plastic-free design can support material reduction and recyclability goals, but PPWR conformity depends on the complete packaging specification, market role, labeling, documentation and applicable implementation rules. The importer or responsible economic operator should complete the final compliance assessment.
Send the earbud model, target country, quantity, required FSC claim, preferred box format, barcode and labeling needs, deadline and any restricted materials list. iSoud can then prepare a material map, dieline direction and sample route.
Start with the packaging restriction
Lisa Li can coordinate the product, material route, artwork and one complete packaging sample.